Foundry services in Brazil across aluminum, iron, steel, and brass, with sand casting and investment casting from ISO 9001 certified foundries in São Paulo. Ocean freight and customs handled as importer of record.
Review core foundry services in brazil capabilities, materials, tolerances, inspection methods, and production requirements before requesting a quote.
See Our Process Or same-day technical feasibility review
Share your part details, drawings, or CAD files. Redstone will review the requirements and confirm feasibility, tolerances, materials, lead time, and next steps.
Final specifications are confirmed during the technical feasibility review.
Redstone helps hardware teams move from released drawings to repeat production with documented quality, competitive unit costs, and engineering support from the U.S.
Every casting from our Brazil foundries runs to ISO 9001 with dimensional checks, chemical analysis, and hardness testing. Critical parts add X-ray and ultrasonic inspection, and each shipment ships with the documentation a customer quality audit expects.
Sand casting carries low tooling cost, so it is the affordable route for large and medium-volume parts, and investment casting is available when your part needs near-net shape and finer detail. We quote on landed cost, with ocean freight and duties in the number before you see it, and one foundry handles the pour, machining, and finishing.
Redstone is built for hardware OEMs and industrial suppliers moving cast iron, steel, aluminum, or brass parts into production in Brazil, from sand casting through investment casting on one foundry floor.
Redstone supports production metal parts across automotive, electronics, industrial equipment, and consumer hardware programs.
Engine blocks, manifolds, brackets, and housings cast in iron and aluminum and inspected to ISO 9001 for sustained automotive production.
Gearboxes, pump bodies, and industrial frames cast in ductile iron and steel for durable, load-bearing equipment.
Valves, flanges, and pressure-resistant parts cast in corrosion-resistant alloys and verified by NDT.
Supports, connectors, and custom metal fittings cast for strength and long service life in demanding environments.
From initial drawings to final delivery, Redstone keeps each stage clear, documented, and aligned with production requirements.
Each handoff is documented. No stage moves forward until drawings, materials, and production requirements are confirmed with the customer.
Upload your 3D model or technical drawing. Our engineering team reviews every submission for manufacturability and recommends the best casting method, sand or investment, before quoting.
A detailed quote covering tooling, materials, casting, machining, lead time, and finish options, with ocean freight and duties factored in. One U.S. point of contact, start to finish.
We produce CNC-machined or 3D-printed patterns and core boxes, or investment casting wax tooling, sized to your part, then prove the tooling before any production release.
Molten metal is poured into sand molds or investment shells under controlled conditions, with in-process checks to hold consistent quality across the run.
After shakeout or shell removal, each casting is cleaned, finished, and inspected. We are the importer of record and coordinate ocean freight to your dock with a Certificate of Conformance.
Redstone supports production foundry services programs for OEMs and engineering-led teams that require repeatable quality, controlled costs, and reliable part production.
Production components for automotive Tier 1 and Tier 2 suppliers and specialty OEM programs, run to IATF 16949 in certified facilities with U.S. engineering oversight from quote through delivery.
Production foundry services in brazil components for heavy machinery programs, run to documented quality with U.S. engineering oversight.
Production foundry services in brazil components for oil and gas programs, run to documented quality with U.S. engineering oversight.
Production foundry services in brazil components for construction programs, run to documented quality with U.S. engineering oversight.
Production foundry services in brazil components for agriculture programs, run to documented quality with U.S. engineering oversight.
Production foundry services in brazil components for energy programs, run to documented quality with U.S. engineering oversight.
Not sure if foundry services fits your part?
Additional manufacturing processes that can support die casting programs, secondary operations, and production-ready metal parts.
Aluminum and zinc die casting for high-volume, dimensionally precise components.
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3, 4, and 5-axis milling and turning from ISO 9001 and IATF 16949 certified facilities.
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Laser cutting, bending, stamping, and welding for precision sheet metal components.
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Stainless, aluminum, and alloy lost-wax castings with fine detail and tight tolerance.
View capabilityShare your part requirements and Redstone can help determine the right manufacturing path.
Share your drawings, CAD files, or production requirements. Redstone will review feasibility, materials, tolerances, lead time, and the best manufacturing path for your program.
How part geometry, annual volume, and tolerance decide which casting process fits your program, with the cost and lead time tradeoffs spelled out.
Casting vs machining compared across cost, tolerances, volume, and lead time. Learn which manufacturing process fits your metal part production needs.
Metal injection molding design requires uniform wall thickness, proper gating, and sintering shrinkage planning. Learn the key MIM part design rules before you commit to tooling.
CNC machining tolerances range from ±0.005" standard to ±0.001" tight. Learn the standards, callout types, and charts that keep rework and cost under control.
2024 and 6061 are both workhorse aerospace alloys, but they serve opposite needs: 2024 delivers high strength and fatigue resistance under tension, while 6061 offers superior corrosion resistance, weldability, and fabrication versatility.
7075 aluminum nearly doubles the tensile strength of 6061 and dominates aerospace tooling, but it is generally considered non-weldable and harder to form. 6061 offers superior corrosion resistance, weldability, and fabrication versatility for a broader range of industries.
A reference guide to JIS G3141 cold-rolled steel grades (SPCC, SPCD, SPCE): equivalent standards, production process, and applications in automotive, construction, and appliances.
6061 aluminum can be bent, but its precipitation-hardened T6 temper makes it prone to cracking if handled without the right techniques. Proper bend radii, annealing, and controlled heating are all essential for successful results.
3003 and 6061 are two widely used aluminum alloys with complementary strengths. 6061 excels in structural applications requiring strength and machinability, while 3003 is preferred for forming and aesthetics.
ISO 9001, IATF 16949, PPAP, and the inspection records that should ship with every production lot. A checklist for evaluating a supplier.
Overseas production delivers cost savings, but only with proper U.S. oversight. Learn how a single American contact simplifies the entire process.
Weighing the benefits and drawbacks of outsourcing manufacturing to countries like Mexico, China, and India. Learn how to evaluate partners and protect your supply chain.
Don’t see your question? Request a quote and our engineering team will answer it.
Casting handles metals with high melting temperatures at low cost, and it suits a wide range of part sizes and volumes. Sand casting is an affordable way to produce larger parts without expensive machining, while investment casting suits near-net parts that need finer detail.
We are the importer of record and manage customs clearance on castings from Brazil, then coordinate ocean freight to your dock. Freight and duties are quoted up front so there are no invoice surprises.
Among the common metal casting methods, sand casting is the least expensive for smaller batch runs, and it stays cost effective for large-part production thanks to low tooling cost.
We cast grey iron, ductile iron, stainless steel, alloy steel, carbon steel, aluminum, and brass. Our engineering team confirms the best alloy for your part at the feasibility review.
Standard production lead time is 4 to 8 weeks, with tooling and first-article timing confirmed at the quote stage. Ocean transit is added and confirmed at the quote stage. Rush programs can be reviewed case by case.
Our foundries are anchored in São Paulo. We handle sand casting and investment casting there, manage customs clearance as importer of record, and coordinate ocean freight to your dock.
We coordinate ocean freight from São Paulo to your destination and manage customs clearance as importer of record, so castings move to your dock without a gap. Transit is confirmed at the quote stage.
We manage customs clearance as importer of record on the Brazil-to-U.S. route. Freight and duties are quoted up front so there are no invoice surprises.
Sand casting fits best when your part uses iron, steel, or another alloy and the geometry does not require the tighter tolerances of investment casting or die casting. It offers the lowest tooling cost, accepts almost any alloy, and has no practical part-size limit. The tradeoff is wider as-cast tolerances, so secondary machining is often added on critical features, and investment casting is available when your part needs a finer as-cast finish.
Non-uniform wall thickness is the most common cause. Inconsistent walls create uneven fill and cooling, leading to porosity, sink marks, and warpage. We review wall thickness during the DFM stage, run mold-flow analysis to find likely problem areas, and tune gating, risering, and pouring temperature before the run starts.
We catch issues before parts ship. If something does fail, the response is structured: a 100% sort of the affected lot, quarantine of nonconforming parts, root cause analysis, and corrective action verified to hold. Redstone guarantees every order and will repair, replace, or refund.
