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Product Assembly Services

Product assembly services covering mechanical parts sub-assembly, BOM assembly, sheet metal enclosures, machine chassis builds, and full machine assembly at ISO 9001 and IATF 16949 certified facilities. Hardware installation, functional testing to your spec, and shipment-ready packaging under one program. Program management and documentation run from the U.S. team.

Trusted by Programs across Tier 1 suppliers, Fortune 500 OEMs & hardware startups
  • Honda
  • Libman
  • Mahindra
  • Meyer
  • MIT
  • Amazon
  • Bloom Energy
  • Circor
  • Halliburton
  • Honda
Product Assembly capabilities

Technical Capabilities

Review core product assembly capabilities, materials, tolerances, inspection methods, and production requirements before requesting a quote.

Production envelope · Verified
Sub-assembly to full unit
01
Sub to full
Sheet, weld, machine, enclose
02
In-house build
To your spec
03
Functional test
Materials
Process
Request a Quote

See Our Process Or same-day technical feasibility review

Production specifications

Assembly scope
Mechanical parts sub-assembly, BOM assembly, sheet metal enclosures, machine chassis builds, and full machine assembly from fabricated components, hardware, and ancillary parts
Fabricated content
Sheet metal, welded sub-assemblies, machined components, and enclosures produced in-house at the certified facility
Hardware procurement
Fasteners, inserts, and standard hardware sourced and managed by Redstone by program
Functional testing
Confirmed against your test specification at the feasibility review
Documentation
Assembly records, Certificate of Conformance, and traceability documentation included
Tolerances
Confirmed against your assembly drawing at the feasibility review
Inspection
First-article inspection, in-process checks, and final functional verification
Certifications
ISO 9001, IATF 16949
Standard lead time
4-8 weeks

Production Process

01 DFM Review
02 Tooling
03 First Articles
04 Production
Next step

Ready for technical review?

Share your part details, drawings, or CAD files. Redstone will review the requirements and confirm feasibility, tolerances, materials, lead time, and next steps.

  • Feasibility review based on your drawing or CAD file
  • Material, tolerance, and production requirements confirmed
  • Quote reviewed within 24 hours
Get started Request a Quote or Talk to an Engineer

Final specifications are confirmed during the technical feasibility review.

Why Redstone

Quality, cost, and a clear fit

Redstone helps hardware teams move from released drawings to repeat production with documented quality, competitive unit costs, and engineering support from the U.S.

  • ISO 9001 certified facilities
  • U.S.-based engineering support
  • Direct manufacturing partner
Quality

Assembly to your spec. Documented to ISO 9001.

Product assembly runs at ISO 9001 and IATF 16949 certified facilities against your assembly drawing and work instructions. In-process checks and final functional verification confirm each unit before packing. Each shipment includes assembly documentation and a Certificate of Conformance.

  • ISO 9001 and IATF 16949 certified assembly facilities
  • Assembly to your drawing and work instructions
  • In-process and final functional checks on every unit
  • Certificate of Conformance with every shipment
Cost

One program. No supplier handoffs.

Running fabrication and assembly under one program eliminates the cost and coordination overhead of separate sub-suppliers. Cut, formed, welded, and assembled components move through the same certified facility under one U.S. program manager. You get one invoice and one contact in your time zone.

  • Fabrication and assembly under one program and one facility
  • Eliminates inter-supplier freight, scheduling, and coordination cost
  • One invoice and one contact in your time zone
  • Around 20% average savings versus domestic-only assembly at comparable volume
Fit

Is this a fit?

Product assembly at Redstone is built for programs that combine fabricated metal sub-assemblies with hardware, fasteners, or ancillary components into a ship-ready unit — from mechanical parts sub-assembly and BOM assembly through sheet metal enclosures, machine chassis builds, and full machine assembly. If you are currently splitting fabrication and assembly across suppliers, this program structure consolidates both under one certified facility and one U.S. point of contact.

  • Hardware OEMs shipping assembled metal products
  • Programs combining sheet metal, welded sub-assemblies, and hardware
  • Buyers consolidating multi-supplier fabrication and assembly
  • Products requiring functional test documentation before shipment
Parts built for production

What we produce

Redstone supports production metal parts across automotive, electronics, industrial equipment, and consumer hardware programs.

Industrial equipment sub-assemblies

Industrial equipment sub-assemblies

Welded frames, machine chassis, enclosures, and mechanical sub-assemblies with hardware installed and functional verification completed before shipment.

Enclosures and control housings

Enclosures and control housings

Sheet metal enclosures and control housings with brackets, inserts, and hardware assembled to a ship-ready state under one certified program.

Automotive brackets and mounting assemblies

Automotive brackets and mounting assemblies

Fabricated metal mounting assemblies with hardware and fasteners installed, inspected to IATF 16949, and PPAP-documented on qualifying programs.

Hardware OEM assemblies

Hardware OEM assemblies

Recurring assembly programs for hardware OEMs consolidating fabrication, welding, and final assembly under one certified supplier and one U.S. point of contact.

From quote to production

A five-step process, documented at every handoff

From initial drawings to final delivery, Redstone keeps each stage clear, documented, and aligned with production requirements.

Each handoff is documented. No stage moves forward until drawings, materials, and production requirements are confirmed with the customer.

  1. 01

    Submit Your Assembly Package

    Upload assembly drawings, bill of materials, and work instructions. Our engineering team reviews the assembly scope, identifies components Redstone can fabricate in-house, and confirms the boundary between supplied and fabricated content before quoting.

  2. 02

    Receive a Quotation

    A detailed quote covering fabricated components, assembly labor, hardware procurement scope, functional test requirements, packaging, and lead time. Freight and duties included. One U.S. point of contact, start to finish.

  3. 03

    First Article and Process Confirmation

    A first-article assembly unit is built to your drawings and work instructions. Dimensional and functional results are submitted to your engineering team for sign-off before production release. Any assembly process deviations are captured and resolved at this stage.

  4. 04

    Production Assembly

    Volume assembly runs at the certified facility against approved work instructions. In-process checks are applied at defined assembly intervals. Lot traceability and serialization are maintained where required.

  5. 05

    Functional Test, Packaging, and Delivery

    Final functional test to your specification confirms each unit before packing. Redstone is the importer of record and coordinates freight to your dock with assembly records and a Certificate of Conformance.

Industries

Industries we assemble for

Redstone supports production product assembly programs for OEMs and engineering-led teams that require repeatable quality, controlled costs, and reliable part production.

  • Automotive

    Automotive

    Production components for automotive Tier 1 and Tier 2 suppliers and specialty OEM programs, run to IATF 16949 in certified facilities with U.S. engineering oversight from quote through delivery.

    • You run automotive components at production volume, not one-off prototypes.
    • Your program needs IATF 16949 quality and audit-ready documentation.
    • You are a Tier 1 or Tier 2 supplier, or a smaller OEM program that wants production-grade quality without a large-OEM minimum-order gate.
  • Electronics

    Electronics

    Production product assembly components for electronics programs, run to documented quality with U.S. engineering oversight.

    • Recurring production volume
    • Documented dimensional inspection
    • One U.S. point of contact
  • Industrial Equipment

    Industrial Equipment

    Cast, machined, and fabricated components for industrial equipment programs, run to ISO 9001 with U.S. engineering oversight from quote through delivery.

    • You run cast, machined, or fabricated components at production volume, not one-off prototypes.
    • Your equipment operates in demanding service environments.
    • You want to consolidate multiple processes with one supplier and one U.S. point of contact.
  • Construction

    Construction

    Production product assembly components for construction programs, run to documented quality with U.S. engineering oversight.

    • Recurring production volume
    • Documented dimensional inspection
    • One U.S. point of contact
  • Renewable Energy

    Renewable Energy

    Production product assembly components for renewable energy programs, run to documented quality with U.S. engineering oversight.

    • Recurring production volume
    • Documented dimensional inspection
    • One U.S. point of contact
  • Consumer Products

    Consumer Products

    Production product assembly components for consumer products programs, run to documented quality with U.S. engineering oversight.

    • Recurring production volume
    • Documented dimensional inspection
    • One U.S. point of contact

Not sure if product assembly fits your part?

Final step

Ready to review your part?

Share your drawings, CAD files, or production requirements. Redstone will review feasibility, materials, tolerances, lead time, and the best manufacturing path for your program.

  • ISO 9001 and IATF 16949 certified facilities
  • U.S.-based engineering support
  • Quote reviewed within 24 hours
  • Production support across Redstone’s facilities in the U.S., Mexico, and China
Resources

From the engineering desk

Visit the Resource Hub

Frequently asked questions

Don’t see your question? Request a quote and our engineering team will answer it.

What types of assembly does Redstone handle?

Redstone handles mechanical parts sub-assembly, BOM assembly, sheet metal enclosures, machine chassis builds, and full machine assembly of fabricated metal components, including welded sub-assemblies, machined parts, and hardware installation. Functional testing to your specification is included on qualifying programs. The exact assembly scope is confirmed at the technical feasibility review.

Can Redstone fabricate the components and assemble them in the same facility?

Yes. Sheet metal cutting, forming, welding, machining, and assembly can run at the same certified facility under one program. That continuity eliminates inter-supplier freight, scheduling gaps, and quality handoff risk.

What documentation does Redstone provide with assembled shipments?

Every shipment includes a Certificate of Conformance, assembly records, and functional test results where applicable. Lot traceability and serialization are maintained for programs that require it. PPAP documentation is available on qualifying automotive programs.

Can Redstone re-source an existing assembly program from another supplier?

Yes. Send the existing drawings, bill of materials, work instructions, and current supplier quote. Redstone assesses the program, runs a parallel quote with certified facilities, and projects landed-cost and lead-time impact before you commit.

What are your standard lead times?

Standard production lead time is 4 to 8 weeks from approved first article. Lead time is confirmed at the quote stage. Rush programs can be reviewed case by case.

Does Redstone manage hardware and component procurement?

Redstone can manage fasteners, inserts, and standard hardware procurement as part of the assembly program. The boundary between Redstone-supplied and customer-supplied content is confirmed at the quoting stage.

What are mechanical assembly services?

Mechanical assembly services join fabricated metal parts, hardware, fasteners, and ancillary components into a working sub-assembly or finished unit, built to your assembly drawing and work instructions. At Redstone, mechanical and machine assembly run at ISO 9001 and IATF 16949 certified facilities alongside the fabrication, so cut, formed, welded, and machined parts are assembled, functionally tested, and shipped ready to use under one program and one U.S. point of contact.

What is an example of a mechanical assembly?

A common example is a machine enclosure with installed hardware. Redstone fabricates the sheet metal panels and machines the mounting brackets, then builds the complete enclosure with PEM nuts, hinges, and cable management fixtures. The result is a finished housing ready to accept electronics and other components.

What industries rely on mechanical assembly?

Mechanical and machine assembly support automotive, industrial equipment, electronics, and hardware OEM programs, among others. These applications call for tight tolerances and reliable joining of fabricated metal parts and hardware. Redstone delivers assembled, inspected units from an in-house workflow under one program and one U.S. point of contact.

How does Redstone prevent quality issues in assembled units?

Redstone maps known failure modes from similar products onto every new project. For fastened builds, we verify compatibility between fasteners and parent parts to prevent galvanic corrosion. For rivnut installations in thin-wall tubing, we review wall thickness against the rivnut spec and run first-article pull-force testing. Each escape becomes a documented lesson that feeds future control plans.

Can Redstone combine parts from multiple manufacturing processes?

Yes. Redstone manufactures parts using CNC machining, die casting, investment casting, sheet metal fabrication, and plastic injection molding. These parts combine into a single assembled deliverable, eliminating the need to manage multiple vendors and reducing production lead times.

How does Redstone protect confidentiality on assembly projects?

Working through Redstone adds a layer of confidentiality. The facility only sees that Redstone is producing the parts, not the end use, customer, or industry. For sensitive projects, we split work across multiple facilities so no single one receives the full drawing set.